样品注塑报价

注塑成型质量控制和标准

金沙9999js如何使用数字过程, 科学成型, 并提供合格零件的检验报告

  • 生产分析
  • 科学的成型和工艺鉴定
  • 对报告质量至关重要
  • GD&T规范

认证

ISO 9001:2015 | ITAR注册

Producing high-quality molded parts consistently requires a combination of in-process inspections 和 controls 和 dimensional verification after production. Designing a part with the manufacturing process in mind is the first step in ensuring a quality molded part. That’s why we provide design analysis with every 注塑 quote. Getting manufacturing analysis early in the molding process can help eliminate costly redesigns, 节省开发时间, 把猜测工作从成型过程中去掉. 下订单前, 您将知道您的设计是否需要任何更改, 获得改善其可塑性的建议, 和 see other useful information to underst和 how the final part will be molded.

设计制造(DFM)分析

当通过金沙9999js的在线报价系统请求报价时, 你会收到生产分析和价格. The first step in the digital manufacturing process can enable customers to test multiple designs simultaneously, 从而更快地进行设计验证, 这节省了开发周期中的时间.

How our manufacturing analysis can improve quality of injection-molded parts:

  • 识别厚墙
  • 用不充分的草稿确定特性
  • 模流分析
  • 选择浇口位置
  • 选择顶针位置
模流分析


来自注塑专家的设计支持

Consultative Design 金沙9999js: Work directly with an 注塑 applications engineer to improve the moldability of your design. Think of it like having your very own 注塑 consultant on your team. 在这个过程中, our applications engineer will collaborate with you to underst和 your design goals, 查看在线报价中提供的制造分析, 并修改3D CAD文件.

金沙9999js建议修订(PPR): 在某些情况下, we can provide a second CAD model to you—called a 金沙9999js Proposed Revision (PPR). 这是一个新的CAD文件,已经进行了更改. The revised model can be used immediately or you can transfer the modifications to the original model. 根据DFM分析, 和, 在某些情况下, PPR的, 一旦零件被批准, 金沙9999js moves into the final step before actual production—the digital preparation.



科学成型:始终如一地交付优质零件

金沙9999js使用 科学的或解耦的注射成型工艺 to manufacture consistent, repeatable parts for our 注塑 customers. 金沙9999js开发, 优化, 和 document the ideal set up process for each 注塑 project so that the same process 和 parameters are followed for every single run of a customer's mold. Any modifications are documented to provide traceability across molding runs.

Whether the part will be run again or on a different 注塑 press, 或者几个月后再订购一次, 科学成型 ensures part-to-part 和 run-to-run consistency by documenting the exact process  used to set up the tool in order to meet the particular resin needs 和 dimensional requirements.

By following these industry best practices we can ensure that each part has the same properties as the previous part, 通过控制填满, 包, 并持有. This results in two key benefits for our customers: more consistent parts that are higher quality 和 inspection reports for qualification.


金沙9999js的关键质量(CTQ)能力报告

Critical to quality (CTQ) reporting is a feature of our inspection process that allows you to 识别五个重要的关键特征或维度 对您的部件的功能和性能. 它包括所有人 按需制造模具 订单. Customers receive both a first article inspection report 和 a 30-piece capability report. 简单地说, our CTQ process allows you to identify aspects that are most critical to your parts 和 those that are of secondary importance, 确保你订购的零件与你的型号一致.

金沙9999js的CTQ报告为您提供:塑料成型零件的Cad文件三维渲染

  • In-process quality feedback at the press with no impact to lead time
  • 通过消除内部测量来减少成本和时间
  • 检验样品的尺寸报告
  • Critical design 和 material performance lessons for current 和 future iterations
  • Improved part accuracy 和 dimensional adherence on customer-specified critical dimension(s)


金沙9999js提供以下产品
GD&T作为金沙9999jsCTQ流程的一部分:

  • 位置
  • 平面度
  • 平直度
  • 循环
  • 并行性
  • 垂直
  • 同心
  • 圆柱度


零件尺寸如何测量? 

金沙9999js使用 industry st和ard coordinate-measuring machines (CMM)—calipers 和 pin guages—just as you would expect from an industry leading manufacturing partner. What differentiates our process is that we’ve applied patented automation technology to our CMMs to enable in-process inspection with no additional cost or lead time.

Parts are measured at an equidistant cadence of n/30 where n = total part order quantity. 随附各部分的测量数据, 能力报告也将提供平均测量值, 标准偏差, 和 a Process Capability Index (Cpk) value for all critical dimensions. 



额外的质量能力

生产部件批准流程(PPAP)

PPAP is a quality inspection process typically used in the automotive industry. The method is used to verify that a production process can reliably produce a quality part repeatedly. There are 18 components to a PPAP inspection that range from customer approval to sample part production.

医疗成型能力

金沙9999js所做的报价 ISO 13485 注塑 通过可信伙伴提供的功能.

 


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